Explore the innovative iQ-Seam Compression by Aisa, revolutionising welding quality assurance. Our real time, non-destructive control system sets new standards in the industry.
■ Key features
- Continuous in-line control of compression rate
- Real-time detection of thickness defects
- Ensure high quality side seam welding performance with tube sleeves that undergo complete control
- Optimised compression improves side seam strength, delamination resistance, shoulder welding, appearance, and oxygen barrier
- Already proven on 500 tubes per minute line running recyclable PBL laminates
■ How it works
The iQ-Seam Compression system operates on advanced signal processing. We detect defects in real time down to five micron precision, with no impact on the manufacturing process.
■ Integration of More AI
iQ-Seam Compression now goes a step further by adding a second artificial intelligence algorithm. Our advanced algorithm maintains consistent side-seam thickness by monitoring and adjusting temperatures. Combining both functions allows us to lower limits, increase process robustness, and reduce waste. A useful tool for the operator, especially with the next generation, made from recycled materials.
■ Benefits of iQ-Seam Compression
- 100%, in-line, non-destructive, inspected side seam
- Real-time detection and elimination of faulty sleeves
- Reduced need for manual or in-lab quality checks
- Ensured stable seam thickness
- Optimised welding energy consumption
- Accessible data available through Industry 4.0 Data interface PDI
- Ready for global implementation, setting new standards worldwide
■ Availability
- All current Aisa laminate machine models
- Past machine models with updated automation controls