SAESA®100H
The Swiss Army knife of cosmetic laminate tube production
In cosmetics, standard is rarely an option. Brands move fast, introducing new components, innovative sustainable materials, different formats and distinctive decorations. Cosmetic tube production equipment must therefore be able to adapt to evolving market trends, brand expectations and regulatory requirements.
The SAESA®100H has been designed with this flexibility in mind. Very compact, highly versatile and ready to integrate advanced quality control systems, it is a laminate tube production machine for manufacturing high-quality cosmetic tubes in round or oval shapes, from Ø12.7 mm to Ø63.5 mm, at speeds of up to 100 tubes per minute. This combination makes it a high-performance and cost-effective solution for diversified cosmetic tube production.
At the heart of the system, Aisa’s proven Saesa® technology seamlessly assembles sleeves with pre-moulded shoulders and caps. This well-established process offers the largest choice of shoulder and shoulderless designs, ensuring precise, efficient and consistently high-performance tube production.
Combined with Decoseam™ edge-to.edge welding technology, the SAESA®100H enables premium 360° decoration eliminating the unprinted area on both sides of the seam that traditional laminate tube have , while standing out visually, even in high-volume bottle markets. Proven in production for more than 20 years, Decoseam™ has become a reference in the market, with more than 110 machines equipped with the technology producing high-quality laminate tubes worldwide.
Capable of handling asymmetric laminates across a broad range of laminate thicknesses, the SAESA®100H is also uniquely suited to the production of paper-based laminate tubes, increasingly adopted by cosmetic brands looking to reduce plastic content and to fulfill carbon emission reduction targets as part of the environemental strategy.
Watch the SAESA®100H in action
Key benefits
Productivity & Efficiency
- Saesa® component assembly technology eliminates mould cooling delays for consistent production performance
- Fast tooling changeovers for reduced downtime
- Compact footprint for efficient use of production space
- Single mandrel for heading and capping, eliminating the need for a separate capping machine
Decoration Capabilities
- Round and oval tube production across a broad range of diameters
- Decoseam™ edge-to-edge welding for premium 360° decoration and excellent side seam performance
- Compatible with a wide range of pre-moulded shoulders and caps
- Ideal for large cosmetic tubes of highest quality, an alternative to bottle
Sustainability & Materials
- Compatible with a wide range of laminates, including metallised PE, paper-based and asymmetric laminate structures
- Supports recyclable PE and PP, paper-based and PCR-containing laminates
- Ideal for cosmetic brands and tube producers looking to reduce plastic content and develop more sustainable packaging solutions
Quality & Integration
- Advanced, user-friendly quality control systems
- AI-driven inspection options for consistent production quality
- Orientation systems for precise sleeve, shoulder and cap alignment
- Ready for integration with downstream packing equipment and MES
Our Technologies:
Machine specifications
Machine capabilities
Up to 100 tubes/min.
Tube Ø12.7 mm to 63.5 mm
Sleeve length 50 to 200 mm
Side seam up to 20m/min.
Welding technologies
DIBS – Double Induction Belt Sealing for both aluminium and plastic barrier laminate (ABL and PBL)
NANO – Extrusion welding for both aluminium and plastic barrier laminate (ABL and PBL)
Value-adding options
Circumferential cutter
AFQS – Automatic Functional Quality System
Decoseam™ edge-to-edge welding
Decolap, overlap side seam (almost 360°)
Direct transfer system without accumulators
Body and cap orientation (snap-on and screw-on)
Safety seal applicator
Oval tube production capability
Production Data Interface to MES
Remote customer service through internet
Quality control systems
iQ-Seam Compression
Q-Seam shoulder
Smart Cap orientation control