Toucan - Paper tube packaging

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Paper barrier laminate containing over 85% paper fiber.

Tube description

Toucan” is a paper laminate tube with more than 85% paper content, made with Aisa’s Decoseam™ edge-welding technology and assembled using Saesa’s® one-piece shoulder and cap system. It features a Ø50 mm format, designed for high-volume and premium packaging applications.

Designed for brands seeking a strong sustainability profile without compromising performance, « Toucan » significantly reduces plastic usage while maintaining excellent barrier properties and premium aesthetic.

Produced on our Decoseam™ 120 line composed of a BM 120 side seamer with a KSM 120 header and capper, this tube features one of the lightest shoulders and caps available on the market. The result is a high-performance, lightweight tube packaging solution aligned with evolving environmental expectations.

Thanks to Decoseam™ technology, tube producers can now deliver laminate tubes with the same seamless look as extruded tubes, while standing out visually, even in high-volume bottle markets.

Its advanced monomaterial flip-top closure replaces traditional multi-component systems, simplifying the structure while enabling improved recyclability and further weight reduction.

 

Tube packaging production Toucan Aisa

Composition & Specifications

  • Diameter: Ø50 mm.
  • Material: Paper content >85%. 320 µm.
  • Structure: Paper/PE-EVOH-PE
  • Technology: Decoseam™
  • Cap: One-piece cap and shoulder with Flip Top cap.
  • Decoration: Flexo UV, flint glossy varnish (letters & animal)

Benefits

  • Eco-friendly tube packaging solution
  • Significant weight reduction vs standard tubes
  • Reduced plastic usage
  • Reduced cap and shoulder weight
  • High barrier protection (EVOH)
  • Premium look & shelf impact

Applications

  • Cosmetics: Skincare - creams, lotions, serums / Sun care products - sunscreens, after-sun lotions, body care
  • Personal care: Toothpastes, hand care, skin health
  • Household products
  • Pharmaceutical

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