For cosmetic extruded tubes with label decoration and inline shoulder moulding
Fully automated production line for extruded cosmetic tubes
Built on Aisa’s unique Decoplas™ extrusion labelling and Synchroflow™ compression moulding technologies, the Decoplas™ 240 Line offers a highly efficient and compact solution for producing extruded cosmetic tubes with premium label decoration and high quality in-line shoulderhead moulding.
Line configuration
From right to left, the complete line includes:
- DXL 120 sleeve extrusion and labelling unit
- Transfer and accumulator
- PTH 240 header using compression-moulding
- CM 240 capper
Key benefits
Productivity & Efficiency
- Lower investment as one offline printing can supply up to 2 Decoplas™ 240 Lines
- Optimization of printing costs thanks to flat printing ability to handle several artwork on the same width
- High productivity through fast decoration changeovers without production interruption
- Compact design with reduced floorspace requirements
Decoration Capabilities
- 360° end to end highly decorated sleeve
- Supports flexography, silkscreen, digital, cold foil — in combination
- Premium visual quality superior to direct round printing
Sustainability & Materials
- Produces tubes compatible with the HDPE coloured bottle recycling stream
- Capable of using 100% extrusion-grade PCR materials
- Supports Ultralight™ compression-moulded shoulders and caps
- Handles low-profile cap designs
Quality & Integration
- Fully integrated automated quality inspection systems
- End-to-end Aisa-made solution
- Ready for seamless integration with packing machine
Machine specifications
Machine capabilities
Up to 240 tubes/min.
Tube Ø13.5 mm to 63.5 mm
Sleeve length 60 to 230 mm
Sleeve extrusion speed up to 24m/min.
Value-adding options
Safety seal applicator
Snap-on and screw-on cap alignment to artwork
Oval tube production capability
Downstream vacuum positive transfer to packing machine
Production Data Interface to MES
PTH Quality Control Systems
Sleeve orientation control
Shoulder thickness measurement
Shoulder and orifice inspection
CM Quality Control Systems
Energy consumption measuring device
Vision-based Quality Control Systems