Decoplas™120 cartridge line and speciality machines

Aisa’s technologies, Decoplas™, Bacomex™, and IPRA™, are designed to meet diverse packaging and manufacturing needs.

From the precision of Decoplas™ silicone cartridges to the high-barrier properties of Bacomex™ moulded components and the sustainability of IPRA™ recycled vineyard stakes and pallets, our innovations are designed for superior performance, efficiency, and adaptability.

Aisa’s cartridge production line integrates Decoplas™ extrusion labelling technology to manufacture cartridge cylinders with decorative label decoration. The dispensing end features a long applicator tip, precisely moulded using an indexed injection process, ensuring accurate dispensing.

Producing up to 120 pieces a minute, this high-speed line supports sleeve lengths that reach 215 mm. It’s perfect for industries needing custom, high-quality cartridges with advanced features and decoration.

Aisa’s Decoplas™ technology revolutionises tube manufacturing by combining standard plastic tube extrusion with innovative labeling techniques. This approach ensures 360° decoration using printed film, providing tubes with exceptional aesthetic appeal and functional performance. The technology also offers unmatched bounce-back properties, enhancing the durability and user experience of the final product.

Silicone Distribution Tubes: Robust, high-quality cartridges for dispensing silicone-based products, with precise extrusion and assembly for optimal functionality.

Bacomex™’s multilayer compression moulding creates an effective barrier in the tube head, minimising oxygen permeation and preserving product quality. Using EVOH as a head barrier with polyethylene maintains the recyclability of the tube packaging within the HDPE recycling stream.

Using Bacomex™ in laminated and extruded tubes solves the problem of oxygen permeation through the moulded head. An EVOH barrier offers improved protection by significantly enhancing the packaging’s barrier properties for:

• Cosmetics and Personal Care products: Vitamin creams, hair dyes and retinol gels require protection from oxidation.
• Food Products: Fresh herbs, wasabi, sauces, and other oxygen-sensitive items.
• Pharmaceuticals: Ointments and medical gels needing protection against oxidative degradation.

The applications of Bacomex™ extend to many other packaging formats like coffee capsules, where a high-performance barrier is crucial for preserving aroma and freshness.

In short, Bacomex™ provides a sustainable way to improve the barrier properties of plastic packaging, thus better protecting sensitive products from oxygen.