# Decoseam™ 120 line

[Home](https://www.aisa.com) > [Machinery](https://www.aisa.com/tube-packaging-machines/) > [Cosmetic Laminate Tube Lines with Decoseam™ Technology](https://www.aisa.com/tube-packaging-machines/cosmetic-laminate-tube-lines/) > Decoseam™ KSM 120 line

## Ultimate solution for high-speed, high-quality, 360° decorated laminate tube production

With rising demand for label-quality printed laminate tubes in the cosmetic market, Aisa’s Decoseam™ 120 line offers a high-performance solution for the production of **360°-decorated** laminate tubes in round or oval formats, from Ø12.7 mm to Ø63.5 mm. Three types of laminate tubes can be produced: Decoseam™ or overlap in Ø19 mm to Ø63.5 and Decoseam™ nano in Ø12.7 mm to Ø25mm.

Thanks to [Decoseam™](https://www.aisa.com/tube-packaging-machines/decoseam/) technology, tube producers can now deliver laminate tubes with the **same seamless look as extruded tubes, while standing out visually**, even in high-volume bottle markets.

Capable of handling **asymmetric laminates and paper**, across a broad range of laminate thicknesses, this line enables the production of **complex, functional tube formats** that meet the growing demand for light weight and **sustainable packaging**.
At the heart of the system, Aisa’s [Saesa®](https://www.aisa.com/tube-packaging-machines/saesa/) technology sets standards in tube manufacturing by seamlessly assembling sleeves with pre-moulded shoulders and caps. This advanced process eliminates cooling related speed reductions, ensuring precise, efficient, and consistently high-performance production throughout the entire tube diameter range.

[Jar](https://vimeo.com/1199306450/1fdc20e037)

## Key benefits

### Productivity & Efficiency

- High-speed line capable of handling large diameters up to 120 tubes per minute, for reduced operational costs on large volume tube orders
- Saesa® component assembly technology, which eliminates mould cooling speed impact from tube making, improves performance
- Fast tooling changeovers for reduced downtime
- Compact design with reduced floorspace requirements
- Single mandrel for heading and capping, no separate capping machine required
- Improved maintenance accessibility

### Decoration Capabilities

- Decoseam™ 360° decoration for superior side seam performance and outstanding appearance
- Ideal for large cosmetic tubes of highest quality, an alternative to bottles

### Sustainability & Materials

- Compatible with a wide range of laminates, including metallised PE, paperboard and asymmetric laminate structures
- Ideal for brands aiming to meet environmental impact reduction goals as it supports recyclable PE and PP, paper, and PCR-based laminates
- Best solution for producing cosmetic tubes with functional heads, such as shoulder-less or one-piece pumps, which are challenging to produce with compression moulding

### Quality & Integration

- Advanced and user-friendly AI-driven quality control systems
- Orientation systems for sleeve, shoulder and cap alignment
- End-to-end Aisa-made solution

## Technologies

![](https://www.aisa.com/wp-content/uploads/2025/05/v_sw_saesa_v3.webp)

COMPONENT ASSEMBLY Learn more

[https://www.aisa.com/tube-packaging-machines/saesa/](https://www.aisa.com/tube-packaging-machines/saesa/)

![](https://www.aisa.com/wp-content/uploads/2025/05/v_sw_decoseam_v3.webp)

EDGE WELDING Learn more

[https://www.aisa.com/tube-packaging-machines/decoseam/](https://www.aisa.com/tube-packaging-machines/decoseam/)

### Machine specifications

#### Machine capabilities

Up to 120 tubes/min.
Ø12.7 to 63.5 mm
ABL & PBL & Paper
Sleeve length 50 to 235 mm
Side seam up to 24 m/min.

#### Welding technologies

DIBS – Double Induction Belt Sealing for both aluminium and plastic barrier laminate (ABL and PBL)
NANO – Extrusion Welding for mini-tubes (ABL and PBL)

#### Value-adding options

Decoseam™ edge-welding
Safety seal applicator
Snap-on and screw-on cap alignment to artwork
Printed sleeve orientation
Oval tube production capability
Direct transfer system without accumulators
Downstream vacuum positive transfer to packing machine
Production Data Interface to MES

#### BM Quality Control Systems

iQ-Seam Compression

#### KSM Quality Control Systems

Smart Shoulder Orientation control
Q-Seam shoulder
Smart Cap Orientation control
Vision control system for shoulder and/or cap placement and sleeve alignment