# iQ-Orientation

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## Key features

- Continuous in-line quality control by a visual one-dimensional conformity check
- Position monitoring of the body orientation directly on the mandrel
- Detected shifts corrected injecting an offset calculated using AI
- Individual offset prediction for each mandrel
- Lower tolerance limits in the positioning for best-in-class tube aesthetics

![](https://www.aisa.com/wp-content/uploads/2025/10/iq-orientation-img-2.webp)

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## How it works

The iQ-Orientation, composed by the positioning unit and a vision control system, reads the body orientation directly on the mandrel, using a pre-defined reference.

The vision control forwards the detected shifts from every single mandrel to the AI algorithm that will process and analyze the information to continuously predict and correct the offset to apply in the body positioning unit.

A simple principle is targeted with the system: Correct rather than eject. The iQ-Orientation makes it possible to lower tolerance limits, while being tolerant to any mechanical settings. Waste is reduced to a minimum and the cap is perfectly aligned with any body design.

## Benefits of iQ-Orientation

- 100% in-line quality control
- Real time detection and elimination of out-of-tolerance bodies
- Reliable and repeatable body orientation
- More precise orientation enabling lower tolerance limits
- Faulty mechanical settings tolerant
- Individual positioning correction per track and station
- Statistics and key performance through our Production Data Interface (PDI) 2.0
- Best-in-class solution for premium products

## Availability

- The iQ-Orientation is available on Decoseam™ 120/240 and Decoplas™120/240 lines

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